Request a quote
 Calculating OEE

OEE is reported as % Capacity in the ProductionACE system. It is the actual output of the machine as a percentage of the theoretical output, running at it's rated speed and actual available time. Components that affect the OEE are:

Machine Availability:
("average time up" or "utilization")

The amount of time the machine was actually running as a percentage of time it could have been running.

Machine Speed:
("rate efficiency")

The actual speed of the machine as a percentage of the standard machine speed.

Output Quality:
("yield") *

The amount of good output as a percentage of total output.

 

 

A variety of custom productivity calculations can be provided


Click here for larger image

* Parts made per stroke (user selectable) will affect OEE calculation

 ISO and Continuous Improvement programs: you can't improve what you don't measure.

If you're looking for ISO certification, auditors look to implementing systems for continuous improvement--but unless you measure performance, you can't improve it. The documentation requirements ISO demands can become difficult for a company to effectively maintain. Automated tracking of your production process will allow you to quickly identify downtime and scrap, allowing you to focus in determining root causes and eliminating them.

"ISO 9001:2000 will focus on continuous improvement and total customer satisfaction."
Molding Systems Magazine 8/99
 Improve Job Costing accuracy.

Manufacturers establish Job standards, but typically can't verify them against actual activities because no simple, cost-effective methods exist. Machine Data Transducers provide automated, accurate collection of cycle time, run time, setup time, down time, production and reject counts and labor hours that make job costing accurate.

"Managing our operations used to be difficult. Presses supposed to be running (especially full auto) many times were not, and often went unnoticed. There is no longer unaccounted for down time because the information is automatically printed at the end of each shift."
Ronald Cecchi, Plant Manager, Korris Products, Inc.
 Quality programs.

ProductionACE's real-time process monitoring capability not only allows you to immediately detect process shifts, but you can export the data to a third party SQC/SPC application. For users without existing SPC/SQC capability, we suggest the products of Stochos, Inc., Schenectady, NY.

ProductionACE can provide a seamless integration with Stochos's SPC-DIRECT that performs In-Spec, In-Control, and In-Capability analysis on process data as soon as it is acquired. The SPC results are transmitted to the system Poller PC where they can be viewed in Real Time. The System automatically collects Process Variable information using a group size of 5 every 15 minutes. The process data may be charted using Stochos’ Custom/QC Software or exported for use by other applications.

  10 ways to improve your manufacturing productivity Go to data collection for ERP, MES, CMMS systems>>  
Request a quote