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Maintain equipment operating efficiency at maximum with real-time ProductionACE MANUFACTURING AND OEE DASHBOARD...
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...by
detecting slowdowns, bottlenecks and problems
immediately, before production suffers. System
users report 5% to 15% productivity gains merely
from monitoring the shop floor in real-time.
Track every machine and department/group performance
in real-time with color coded "dashboard".
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Green:
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On target
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Red:
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Down
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Yellow:
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Slow/Fast
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Light Blue:
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In Setup
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Dark Blue:
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No Job Scheduled
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Key to readings:
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Average capacity, or OEE:
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Plant Output as a percentage of maximum theoretical capacity
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Average Up Time:
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(Utilization) Total run time for the plant as percentage of total time available to run
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Average Yield:
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Total good parts produced as a percentage of total production
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Average of STD Rate:
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Current average plant rate of production as a percentage of standard rate
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Click
here for larger image
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Rather than analyze performance reports the next day,
employees and management can act on real-time data, leading to
faster problem resolution and improved overall performance.
And, if you use our Machine Data Transducers providing real-time
performance data displayed at each machine, Operators now have a
sense of ownership in their performance because they can react
before problems affect production and quality.
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Increase productivity by eliminating unnecessary machine
adjustments. |
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Operators and managers can see how long a machine takes to stabilize,
so adjustments aren't made prematurely during stabilization periods or at
shift/job/operator change. Displays of machine parameters and Setup Memo on
MDT eliminates machine setup guesswork and maintains consistent machine
settings between shifts.
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| If you detect a problem in a particular machine, "zero in" on it... |
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...with
this Machine Detail screen. It displays complete information about an
individual machine:
- Shift and Job Totals
- The product running and tooling for it
- Work Order and Product description
- Real-Time machine rate/cycle time
- Runtime and downtime data
- Cavities/molds/tools running (parts per cycle)
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Click
here for larger image
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Benchmark your processes, then track results continuously.
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Support your Lean, Continuous Improvement and Six Sigma initiatives with
accurate measurement of your defined metrics and key performance indicators.
Use easy-to-understand graphical displays like this to track progress,
inform Operators. (You can chart rate or cycle time). Additionally,
the system maintains a historical record of performance which can be
analyzed by machine, product, tooling, operator, shift, department, etc.
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Production Manager/02
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Production Manager/02 is an economical, real-time production data collection, performance and OEE monitoring system. Click here
for a summary data sheet to learn how you can improve your
manufacturing productivity-- no matter what kind of machine-based
manufacturing processes you employ. Or, contact us for a “live” system demonstration, or to order a low cost “pilot” evaluation system for a single machine.
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Learn more about OEE at Downtime Central.
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Downtime Central
- Exploring the True Cost of manufacturing downtime. Research and information
provided. Help managers justify maintenance cost. Machine downtime survey,
reports, power point presentations, resources, all free. |
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Output Machine and Job status information to large "Marquee"
displays" |
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Some MDT models can be equipped with serial output to drive third-party
data displays with your choice of Data Functions. |
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| 10
ways to improve your manufacturing productivity |
Go to Automate production reporting>> |
