|
Monitoring real-time OEE with ProductionACE OEE REPORTER. |
| OEE
is the actual output of the machine as a percentage
of the theoretical output, running at its rated
speed and actual available time. Components
that affect the OEE are:
|
Utilization :
("average time up" or "utilization")
|
The amount of time the machine was actually running as a percentage of time it could have been running.
|
|
Yield
("yield") |
The amount of good output as a percentage of total output.
|
Standard Rate:
("rate efficiency") * |
The actual speed of the machine as a percentage of the standard machine speed. |
|
|
|
|
Click here for larger image |
Click
here for OEE/production/productivity tracking
for $500 per machine…any production
machine. |
|
| Record
and analyze real-time and historical performance and
OEE. |
|
Graphically
display and compare your manufacturing
productivity with the Daily
OEE and OEE
Component Summary chart.
You can track and chart OEE by entire plant, individual departments, single machines, or a shift.
A variety of custom productivity calculations can be provided
|
Click here for larger image
This OEE
graph reports the same OEE, Utilization,
Yield, and Standard Rate
data shown in the Efficiencies
screen (above). |
"Monthly equipment reviews are supported by facts and backed up with actions plans. Several plants are quickly approaching world class OEE (Overall Equipment Effectiveness) levels - which was unimaginable over a year ago."
(Multi-plant food products manufacturer) |
|
| Learn more about OEE at Downtime Central. |
Downtime
Central - Exploring the True Cost of
manufacturing downtime. Research and information provided.
Help managers justify maintenance cost. Machine downtime
survey, reports, power point presentations, resources,
all free. |
| ISO and Continuous Improvement programs: you can't improve what you don't measure. |
|
If
you're looking for ISO certification, auditors
look to implementing systems for continuous
improvement--but unless you measure performance,
you can't improve it. The documentation requirements
ISO demands can become difficult for a company
to effectively maintain. Automated tracking
of your production process allows you to quickly
identify downtime and scrap, letting you focus
on determining root causes and eliminating them.
|
|
| Quality programs. |
|
ProductionACE's
real-time process monitoring capability not
only allows you to immediately detect process
shifts, but you can also export the data to
a third party SQC/SPC application.
|
|
| 10
ways to improve your manufacturing productivity |
Go to data collection for
ERP, MES, CMMS systems>> |
